Description

Technical Parameters

Introduction

OIL

oil

product-1400-1400

Products Description

#### 1. Product Overview

**STADA Mega Cuts Blend 300** is a multifunctional synthetic cutting oil designed for high-precision metal processing, developed by the industrial lubrication department of the German STADA Group. This product combines advanced formulation technology with environmental protection concepts and is widely used in machinery manufacturing, automotive industry, aerospace and other fields. Its core design goal is to optimize processing efficiency, extend tool life, and ensure operational safety and environmental compatibility.

#### 2. Main ingredients and formulation technology

1. **Base oil system**

A composite formula of high-purity Class III hydrogenated base oil and synthetic ester oil is used, which combines the lubricity of mineral oil and the oxidation stability of synthetic oil.

2. **Additive package**

- **Extreme pressure anti-wear agent**: sulfurized fatty acid derivatives and phosphate esters, suitable for high-load processing.

- **Rust inhibitor**: carboxylic acid amine salt, providing rust protection between processes.

- **Antioxidant**: phenolic and amine compound agents, extending the life of oil products.

- **Biological stabilizer**: inhibits the growth of microorganisms and reduces odor.

3. **Patented emulsification technology**

The microemulsification system ensures uniform mixing of oil and water and is suitable for different dilution ratios (1:10 to 1:30).

#### 3. Physical and chemical properties

1. **Basic parameters**

- Density (20℃): 0.89 g/cm³

- Kinematic viscosity (40℃): 32 cSt

- Flash point (open): >220℃

- Pour point: -18℃

- pH value (5% dilution): 8.5-9.2

2. **Thermal stability**

Tested at 150℃ for 72 hours, the viscosity change rate is <5%, and no sediment is generated.

3. **Emulsification characteristics**

The dilution is stable for more than 30 days without stratification.

#### 4. Product classification and model

Based on the application scenario, it is divided into three categories:

1. **MCB-300G (general type)**

Applicable to ferrous metal processing such as steel and cast iron, focusing on rust prevention and lubrication.

2. **MCB-300A (special type for aluminum alloy)**

Low sulfur formula to prevent discoloration of aluminum parts, containing silicone defoaming agent.

3. **MCB-300H (heavy load type)**

Contains solid lubricating particles (BN particles), suitable for difficult-to-process materials such as titanium alloy.

#### 5. Core advantages

1. **Improved processing efficiency**

- Tool life is extended by 40% (compared with traditional mineral oil).

- Surface roughness Ra value is reduced to below 0.2μm.

2. **Multi-material compatibility**

Covering carbon steel, stainless steel, aluminum alloy, titanium alloy, etc., reducing the frequency of fluid changes.

3. **Environmental protection**

- Biodegradation rate (28 days) ＞80%, in line with OECD 301B standard.

- No chlorine, nitrite and heavy metal added.

4. **Operational economy**

Cycle life ≥12 months, waste liquid treatment cost reduced by 30%.

#### 6. Application areas

1. **Precision turning and milling**

Suitable for CNC machine tool processing center, recommended line speed 150-400m/min.

2. **Deep hole drilling**

High permeability formula ensures cooling efficiency when depth-to-diameter ratio ＞10:1.

3. **Gear forming processing**

Synergistic with EP additives to reduce the risk of pitting on the tooth surface.

4. **Aerospace component processing**

Passed AMS 2521D certification to meet the processing needs of high-temperature alloys.

#### 7. Color and appearance characteristics

1. **Appearance of concentrate**

- Transparent amber liquid, light blue fluorescence under ultraviolet light (anti-counterfeiting mark).

- Fluidity: 45s at 25℃ (ISO 2431 flow cup).

2. **Dilution state**

- Translucent milky white after 1:20 dilution, transmittance > 70%.

- Customizable color through dyes (such as red tracer liquid for leak detection).

#### 8. Usage Guide

1. **Mixture recommendations**

- Hard water adaptability: ≤500ppm CaCO3, deionized water is recommended.

- Automatic mixing system pressure: 0.3-0.6MPa.

2. **Concentration management**

Recommended refractometer coefficient 1.5, maintenance concentration range 4%-8%.

3. **Filtration system**

Matching 10μm precision filter, it is recommended to test the total number of bacteria every month (＜10⁴ CFU/mL).

#### 9. Safety and environmental protection

1. **Occupational health**

- Skin irritation: OECD 404 test result is mild irritation.

- Atomization concentration: ＜0.5mg/m³ (in compliance with OSHA standards).

2. **Waste treatment**

- Waste liquid needs to be treated by demulsification-flocculation-biochemical treatment, and the COD removal rate is ＞95%.

3. **Certification system**

- Passed ISO 21469 equipment lubrication safety certification.

- Meets EU Ecolabel and Blue Angel logo requirements.

#### 10. Market positioning and cases

1. **Industry benchmark application**

- Crankshaft production line of a German automobile manufacturer: processing efficiency increased by 22%, annual cost savings of €150,000.

- Aircraft engine blade processing: Achieve Ra 0.1μm mirror effect, and reduce tool loss by 35%.

2. **User feedback**

According to the 2023 customer survey (N=120):

- 92% of users recognize its comprehensive cost-effectiveness.

- 87% of users reported that the equipment cleaning cycle was extended by more than 50%.

#### Conclusion

STADA Mega Cuts Blend 300 redefines the balance between efficient processing and sustainable manufacturing through precise formula design and continuous technological iteration. Its systematic performance advantages are not only reflected in the optimization of processing parameters, but also in its environmentally friendly characteristics throughout the entire life cycle. It can be called a benchmark industrial oil solution in the era of modern intelligent manufacturing. In the future, STADA plans to integrate IoT intelligent monitoring modules to realize real-time digital management of oil status and further promote the process of industrial lubrication 4.0.